Product Description
slide rails plate electric tension nema shims heavy duty mounting bases resilient pivot adjustable pivoting gear motor base industrial transmission
Application of Motor Base Plate
A motor base plate is a metal plate that is used to mount an electric motor to a surface. The motor base plate has holes that align with the motor mounting bolts, and it also has a lip that helps to secure the motor in place. Motor base plates are typically made of steel or aluminum, and they are available in a variety of sizes and styles.
Motor base plates are used in a wide variety of applications, including:
- Machine tools: Motor base plates are used in machine tools to mount electric motors to the machine frame.
- Conveyors: Motor base plates are used in conveyors to mount electric motors to the conveyor frame.
- Fans: Motor base plates are used in fans to mount electric motors to the fan housing.
- Pumps: Motor base plates are used in pumps to mount electric motors to the pump housing.
- Other applications: Motor base plates can also be used in a variety of other applications, such as robotics, wind turbines, and electric vehicles.
Motor base plates are an essential part of many machines and devices. They help to ensure that the electric motor is properly mounted and aligned, which is important for the safe and efficient operation of the machine or device.
Here are some of the advantages of using motor base plates:
- Easy to install: Motor base plates are typically easy to install, and they can be done by a qualified technician.
- Durable: Motor base plates are typically made of durable materials, such as steel or aluminum, which can withstand the rigors of everyday use.
- Affordable: Motor base plates are typically affordable, which makes them a cost-effective option for many applications.
Here are some of the disadvantages of using motor base plates:
- Can be heavy: Motor base plates can be heavy, which can make them difficult to install and remove.
- Can be difficult to align: Motor base plates can be difficult to align, which can lead to vibration and noise.
- Can be damaged: Motor base plates can be damaged if they are not properly installed or used.
Overall, motor base plates are a versatile and reliable type of mounting plate that can be used in a wide variety of applications. They offer a number of advantages over other types of mounting plates, but they also have some disadvantages. The best type of motor base plate for a particular application will depend on the specific requirements of that application.
After-sales Service: | Installation Guide 1-Year Warranty |
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Warranty: | Installation Guide 1-Year Warranty |
Condition: | New |
Certification: | ISO9001 |
Customized: | Customized |
Material: | – |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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How does the selection of a motor base impact the overall performance of the motor?
The selection of a motor base can have a significant impact on the overall performance of the motor. Here’s a detailed explanation:
1. Vibration and Noise Reduction: The motor base plays a crucial role in reducing vibration and noise generated by the motor. A properly selected motor base with vibration-dampening properties, isolation features, and noise-reducing designs can effectively minimize vibrations and noise. By reducing these unwanted effects, the motor base helps improve the overall performance of the motor by enhancing equipment reliability, reducing maintenance needs, and creating a quieter working environment.
2. Stability and Alignment: A motor base provides a stable mounting platform that ensures proper alignment of the motor. Proper alignment is essential for optimal motor performance. Misalignment can lead to increased friction, wear and tear, reduced efficiency, and premature failure of motor components. By maintaining stability and alignment, the motor base helps the motor operate smoothly and efficiently, maximizing its performance and lifespan.
3. Structural Integrity: The motor base supports the weight and dynamic forces of the motor. It must be robust and structurally sound to withstand the mechanical stresses imposed during motor operation. A well-selected motor base with adequate load-bearing capacity and structural strength ensures the motor remains securely mounted, preventing excessive vibration, movement, or structural damage. This contributes to the overall performance and reliability of the motor and the connected equipment.
4. Heat Dissipation: Motors generate heat during operation, and efficient heat dissipation is crucial for maintaining optimal motor performance and preventing overheating. The motor base can impact heat dissipation by providing proper airflow and ventilation around the motor. Well-designed motor bases often incorporate features such as cooling fins, ventilation channels, or heat sinks to facilitate heat dissipation. Effective heat dissipation helps prevent motor overheating, improves efficiency, and prolongs the motor’s operational life.
5. Installation Flexibility: The motor base’s design and features can impact the ease and flexibility of motor installation. Features such as adjustable mounting slots, rotatable base plates, or customization options allow for easier installation in various orientations, adaptability to different mounting configurations, and accommodation of specific application requirements. A well-selected motor base that offers installation flexibility simplifies the installation process, saves time, and ensures proper motor positioning, contributing to overall motor performance.
When selecting a motor base, it’s important to consider factors such as motor size, load requirements, environmental conditions, vibration and noise considerations, and any specific installation constraints. Choosing the right motor base that aligns with these factors can optimize motor performance, improve reliability, reduce maintenance needs, and enhance overall operational efficiency.
In summary, the selection of a motor base has a direct impact on the overall performance of the motor. A well-chosen motor base reduces vibration and noise, ensures stability and alignment, supports structural integrity, facilitates heat dissipation, and provides installation flexibility. By considering the specific requirements of the motor and the application, the right motor base can enhance motor performance, reliability, and efficiency.
Can motor bases be used with both AC and DC electric motors?
Yes, motor bases can generally be used with both AC (alternating current) and DC (direct current) electric motors. Here’s a detailed explanation:
1. Universal Compatibility: Motor bases are typically designed to accommodate a wide range of motor types and sizes. They are engineered to provide a universal mounting interface that can support various motor configurations, including both AC and DC motors. This allows for flexibility and ease of installation regardless of the motor type.
2. Standardized Mounting Patterns: Motor bases often adhere to standardized mounting patterns, such as those defined by organizations like the National Electrical Manufacturers Association (NEMA) or the International Electrotechnical Commission (IEC). These standards specify the dimensions and hole patterns for motor mounting, ensuring compatibility with different motor types, including AC and DC motors.
3. Adjustability: Many motor bases feature adjustable mounting slots or bolt-hole patterns. This adjustability allows for fine-tuning the motor’s position and alignment during installation, regardless of whether it’s an AC or DC motor. Adjustability is especially important for achieving optimal alignment, which is crucial for motor performance and efficiency.
4. Mechanical Stability and Support: Motor bases provide mechanical stability and support to electric motors, regardless of their power source. They help secure the motor in place and prevent excessive vibration, ensuring reliable and efficient operation. The structural integrity and load-bearing capacity of motor bases are designed to handle the requirements of both AC and DC motors.
5. Application-Specific Considerations: While motor bases can generally be used with both AC and DC motors, it’s important to consider specific application requirements. AC and DC motors may have different operational characteristics, such as starting current, torque characteristics, or speed control methods. These differences may influence the selection of a motor base, particularly if the application demands specialized features or adjustments to accommodate the specific motor type.
When selecting a motor base for use with AC or DC motors, it’s advisable to consult the motor manufacturer’s recommendations and specifications. Additionally, consider any application-specific factors that may influence the choice of motor base, such as environmental conditions, load requirements, or vibration considerations.
By ensuring compatibility and proper installation, motor bases can effectively support and enhance the performance of both AC and DC electric motors across a wide range of applications.
What is the purpose of a motor base in industrial applications?
A motor base serves an important purpose in industrial applications. Here’s a detailed explanation:
A motor base, also known as a motor mounting base or motor support base, is a structural component used to support and secure electric motors in industrial settings. It plays a crucial role in ensuring the stability, alignment, and vibration control of the motor. Here are some key purposes of a motor base:
1. Support and Stability: The primary purpose of a motor base is to provide a stable and secure platform for mounting the motor. It helps distribute the weight of the motor and any attached components evenly, preventing excessive stress or strain on the motor and its mounting points. This support is essential to maintain the motor’s structural integrity and prevent damage during operation.
2. Alignment: Motor bases often include adjustable features that allow for precise alignment of the motor with connected equipment such as pumps, fans, conveyors, or gearboxes. Proper alignment is critical for efficient power transmission, minimizing wear and tear on the motor and the connected equipment, and reducing the risk of mechanical failures.
3. Vibration Control: Vibrations can adversely affect the performance and lifespan of an electric motor. A motor base helps dampen and control vibrations generated during motor operation, reducing the transmission of vibrations to the surrounding equipment or structure. This helps minimize noise, prevents damage to nearby components, and enhances overall system reliability.
4. Maintenance and Serviceability: Motor bases are designed to facilitate maintenance and service tasks. They often feature accessibility features such as removable panels or brackets that allow technicians to easily access the motor for inspections, repairs, or replacements. Motor bases also simplify the process of disconnecting and reconnecting motors during maintenance activities.
5. Adaptability: Motor bases are available in various sizes, configurations, and materials to accommodate different motor types and installation requirements. They can be customized or equipped with modular components to adapt to specific applications or environmental conditions. This flexibility allows for easier installation and integration of motors into industrial systems.
Motor bases are typically made of sturdy materials like steel or cast iron to provide strength and durability. They are designed to withstand the dynamic forces, vibrations, and environmental conditions encountered in industrial environments.
When installing a motor base, it’s important to follow manufacturer guidelines and ensure proper anchoring to the foundation or supporting structure. This helps maintain the integrity of the motor base and ensures the reliable operation of the motor.
In summary, the purpose of a motor base in industrial applications is to provide support, stability, alignment, vibration control, and facilitate maintenance for electric motors, contributing to the overall performance, longevity, and reliability of the motor and the systems it powers.
editor by CX 2023-10-23
China Hot selling ZD Round Flange CE, UL, ISO9001, RoHS Approved Electric Brushless DC Planetary Gear Motor motor driver
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Features:
The planetary gearbox for transmission is widely matched with DC motor and BLDC motor. It shows the characters of high torque and controlablity as well as the high lasting torque. The perfect combination fully expresses the product’s smaller and high torque.
Other Related Products
Click here to find what you are looking for:
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Application: | Industrial, Power Tools, Car |
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Operating Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
| Customized Request |
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The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-06-06
China high quality Electric DC Planetary Gear Motor for Elevators & Automatic Gate with Hot selling
Product Description
Electric DC Planetary Gear Motor for Elevators & Automatic Gate3V 10mm Tailored DC Gear Motor With Gearbox
Product Description
1)Specification
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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Rated | At No Load | At Rated Load | Overall Length L |
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Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWMD038038-64 | 12.0 | 87 | 335 | 81 | 1679 | 12041 | 1180.8 | 113.7 | 80000 | 240000 | 64 | 56.7 |
ZWMD038038-100 | 12.0 | 55 | 335 | 52 | 1679 | 18813 | 1845.0 | 80000 | 240000 | 100 | ||
ZWMD038038-156 | 12.0 | 36 | 335 | 33 | 1679 | 29349 | 2878.3 | 80000 | 240000 | 156 | ||
ZWMD038038-244 | 12.0 | 23 | 335 | 21 | 1679 | 45905 | 4501.9 | 80000 | 240000 | 244 | ||
ZWMD038038-256 | 12.0 | 21 | 335 | 20 | 1684 | 41901 | 4109.3 | 126.7 | 80000 | 240000 | 256 | 69.7 |
ZWMD038038-400 | 12.0 | 13 | 335 | 13 | 1684 | 65471 | 6420.7 | 80000 | 240000 | 400 | ||
ZWMD038038-625 | 12.0 | 8 | 335 | 8 | 1684 | 80000 | 7845.6 | 80000 | 240000 | 625 | ||
ZWMD038038-977 | 12.0 | 5 | 335 | 5 | 1684 | 80000 | 7845.6 | 80000 | 240000 | 977 | ||
ZWMD038038-1526 | 12.0 | 3 | 335 | 3 | 1684 | 80000 | 7845.6 | 80000 | 240000 | 1526 |
above specifications just for reference and customizable according to requirements.
Integrated Drive Control Module.
Please let us know your requirements and we will provide you with micro transmission solutions.
2)2D Drawing
Detailed Photos
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Elevators & Automatic Gate |
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Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by CX 2023-05-22
China Best Sales ZD 24V Voltage 175rpm No-Load Speed Electric Brushless DC Planetary Gear Motor with Best Sales
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Features:
The planetary gearbox for transmission is widely matched with DC motor and BLDC motor. It shows the characters of high torque and controlablity as well as the high lasting torque. The perfect combination fully expresses the product’s smaller and high torque.
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Application: | Industrial, Power Tools, Car |
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Operating Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
| Customized Request |
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The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by CX 2023-05-19
China OEM High Torque Permant Magnet Electric Brush DC Planetary Gear Motor for Medical Equipment motor engine
Product Description
48ZYJ DC Gear Motor | |||||
Basic Info | |||||
Item | Data | ||||
Tem Rise | 40K | ||||
Working Tem | (-20ºC~+80ºC) | ||||
Insulation Resistance | 100MΩ min 500VDC | ||||
Surge Test | 500VAC for 1min | ||||
Insulation Class | E | ||||
Weight | 80g |
Specification | |||||||||||
PN | Rated Voltage | Initial Speed | Ratio | Power | Noload Speed | Noload Current | Rated Speed | Rated Current | Rated Torque | Stall Torque | Stall Current |
V DC | rpm | 1:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
48ZYJ-12A | 12 | 2500 | 208 | 3 | 12 | 40 | 10 | 80 | 2 | 3 | 300 |
48ZYJ-18A | 12 | 3800 | 208 | 3 | 18 | 60 | 15 | 100 | 2 | 3 | 300 |
48ZYJ-130A | 12 | 5500 | 40 | 3 | 130 | 60 | 100 | 100 | 0.6 | 1.2 | 300 |
Probond motors designs brush, brushless, stepper, hysteresis and linear motors to meet customers requirements.
Our motors use standard and special components with customer selected torque/speed requirements that can be modified to your applications.
The AC/DC gear motors are based upon to distinct magetic circuits that optimize motor design for high speed low torque and low speed high torque.
These motors give you lower rotational losses, excellent thermal transfer, interchangeable end caps, easily sealed. Options include connectors, encoders, shaft modifications, dimensional changes, etc.
Probond motor owns professional sales team and engineer team with more than 10 years experience in motor industry, based on China mainland handling overseas business for years, we know your needs better than others.
Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our hot products on sell in 2017 with highly quality level and competitive price.
Please kindly contact us to get a catalogue.
Terms of Trade
Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
Terms of payment | 100% T/T in advance for samples |
Bulk quantity payment way can be negotited | |
Warranty | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Package | Carton o plywood pallet. |
Place of loading | ZheJiang , HangZhou, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
Our promise to our Customers:
1. Answer customer’s inquiry within 2 working days.
2. Reply to our customer questions & Concerns within 3 working days.
3. Acknowledge Customer purchase orders within 24 hours.
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Security System |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Open Type |
Number of Poles: | 6 |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-05-11
China Custom DC 24V brushless gear box planetary electric toy car motor motorbase
Product Description
DC 24V brushless gear box planetary electric toy car motor
Main Features
1.;OEM/ODM 42mm planetary gearbox plups7 series dc motor and 42mm brushless motor
2.;Small size dc gear motor with low speed and big torque
3.;42mm gear motor provide 10.;0Nm torque and more reliable
4.;Suitable to small diameter,; low noise and big torque application
5.;Dc Gear motors can match encoder,;11ppr
6.;Reduction ratio:;4,;14,;19,;27,;51,;71,;100,;139,;189,;264,;369,;516,;720
Motor model no.; | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
VDC | r/min | A | r/min | g.;cm | A | W | g.;cm | A | |
TRS-775PM-2460 | 24 | 6000 | 0.;3 | 4500 | 900 | 2.;3 | 40 | 3600 | 7.;2 |
TRS-775PM-0648 | 6 | 4800 | 1.;2 | 3600 | 900 | 8.;7 | 33 | 3600 | 32 |
TRS-775PM-1246 | 12 | 4600 | 0.;6 | 3470 | 900 | 4.;4 | 32 | 3600 | 16 |
Gear motor technical data :; GMP42-775PM-2460-xxx
Reduction ratio | 4 | 19 | 51 | 100 | 139 | 189 | 264 | 369 | 516 | 720 |
Length mm | 31.;5 | 42 | 52 | 52 | 52 | 62 | 62 | 62 | 62 | 62 |
No-load speed rpm | 1400 | 295 | 110 | 58 | 42 | 32 | 23 | 16 | 11.;5 | 8.;3 |
Rated speed rpm | 1125 | 235 | 88 | 45 | 32 | 24 | 18 | 14 | 10.;5 | 8 |
Rated torque kg.;cm | 2.;8 | 13 | 26 | 51 | 71 | 89 | 100 | 100 | 100 | 100 |
Max.;momentary tolerance torque kg.;cm | 11 | 54 | 110 | 216 | 300 | 300 | 300 | 300 | 300 | 300 |
Gear motor technical data :; GMP42-775PM-0648-xxx
Reduction ratio | 4 | 19 | 51 | 100 | 139 | 189 | 264 | 369 | 516 | 720 |
Length mm | 31.;5 | 42 | 52 | 52 | 52 | 62 | 62 | 62 | 62 | 62 |
No-load speed rpm | 1150 | 240 | 92 | 46 | 35 | 25 | 18 | 13 | 9.;3 | 6.;6 |
Rated speed rpm | 900 | 190 | 71 | 36 | 26 | 19 | 14 | 11 | 8.;5 | 6.;0 |
Rated torque kg.;cm | 2.;8 | 13 | 26 | 51 | 71 | 89 | 100 | 100 | 100 | 100 |
Max.;momentary tolerance torque kg.;cm | 11 | 54 | 110 | 216 | 300 | 300 | 300 | 300 | 300 | 300 |
Gear motor technical data :; GMP42-775PM-1246-xxx
Reduction ratio | 4 | 19 | 51 | 100 | 139 | 189 | 264 | 369 | 516 | 720 |
Length mm | 31.;5 | 42 | 52 | 52 | 52 | 62 | 62 | 62 | 62 | 62 |
No-load speed rpm | 1100 | 220 | 86 | 44 | 32 | 24 | 17 | 12 | 8.;7 | 6.;3 |
Rated speed rpm | 870 | 185 | 69 | 35 | 25 | 19 | 14 | 10.;5 | 8.;2 | 5.;7 |
Rated torque kg.;cm | 2.;8 | 13 | 26 | 51 | 71 | 89 | 100 | 100 | 100 | 100 |
Max.;momentary tolerance torque kg.;cm | 11 | 54 | 110 | 216 | 300 | 300 | 300 | 300 | 300 | 300 |
Product Application
Other Applications:; | |
Business Machines:; | ATM,; Copiers and Scanners,; Currency Handling,; Point of Sale,; Printers,; Vending Machines.; |
Food and Beverage:; | Beverage Dispensing,; Hand Blenders,; Blenders,; Mixers,; Coffee Machines,; Food Processors,; Juicers,; Fryers,; Ice Makers,; Soy Bean Milk Makers.; |
Home Entertainment and Gaming:; | Gaming Machines,; Video Games,; Optical Disk Drives,; RC and Power Toys.; |
Home Technologies:; | Home Ventilation,; Air Purifiers and Dehumidifiers,; Range Hoods,; Washers and Dryers,; Refrigerators,; Dishwashers,; Floor Care,; Whirlpool and Spa,; Showers,; Smart Metering,; Coffee Machines.; |
Lawn and Garden:; | Lawn Mowers,; Snow Blowers,; Trimmers,; Leaf Blowers.; |
Personal Care:; | Hair Cutting,; Hair Care,; Massagers.; |
Power Tools:; | Drills and Drivers,; Sanders,; Grinders,; Polishers,; Saws.; |
Camera and Optical:; | Video,; Cameras,; Projectors.; |
Packing & Delivery
Packaging:; single carton packing,; 100 pieces per box.;
Shipping time:;
DHL:; 3-5 working days ;
UPS:; 5-7 working days;
TNT:; 5-7 working days;
FedEx:; 7-9 working days;
EMS:; 12-15 working days;
By Sea:; Depends on which country
Our Company
TT Motor (HK); Industrial Co.;,; Ltd has been specializing in micro motors,; gear motors and their respective parts since 2000.;
Our products are widely used in entertainment systems,; automobiles,; home and industrial appliances and tools and many others.; Our products are dependable and long-lasting,; and backed by years of experience.; We export 98% of our output worldwide.;
By leveraging our hard-won reputation for honesty,; dependability and quality,; TT Motor aims to continue as a pioneer in the sales overseas by seeking global partners.; If your company is an end-user of micro-motors,; a distributor or an agent,; please contact us.; We look forward to being CZPT to work together with you in the near future.;
FAQ
Q:; How to order?
A:; send us inquiry → receive our quotation → negotiate details → confirm the sample → sign contract/deposit → mass production → cargo ready → balance/delivery → further cooperation.;
Q:; How about Sample order?
A:; Sample is available for you.; please contact us for details.; Contact us
Q:; Which shipping way is avaliable?
A:; DHL,; UPS,; FedEx,; TNT,; EMS,; China Post,;Sea are available.;The other shipping ways are also available,; please contact us if you need ship by the other shipping way.;
Q:; How long is the deliver?
A:; Devliver time depends on the quantity you order.; usually it takes 15-25 working days.;
Q:; My package has missing products.; What can I do?
A:; Please contact our support team and we will confirm your order with the package contents.;We apologize for any inconveniences.;
Q:; How to confirm the payment?
A:; We accept payment by T/T,; PayPal,; the other payment ways also could be accepted,;Please contact us before you pay by the other payment ways.; Also 30-50% deposit is available,; the balance money should be paid before shipping.;
Application: | Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Explosion-Proof Type |
Number of Poles: | 4 |
Customization: |
Available
| Customized Request |
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What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-04-26
China OEM China High Speed 400W Electric 48V BLDC Brushless DC Planetary Gear Motor for CNC Milling and Drilling Machine with Hot selling
Product Description
BG 80BL DC Brushless Motor | |
Environmental Conditions | -20ºC~50ºC |
Insulation Clase | B |
Protection class | IP44 |
Noise | ≤65dB |
Number of Poles/ phases | 8/3 |
Lifespan | >5000h |
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power | Speed | Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 80BL01 | 48 | 220 | 3000 | 0.7 | 5.5 | 4000 | 1.37 | 2.1 | 16.5 |
BG 80BL02 | 310 | 440 | 6000 | 0.7 | 1.7 | 8000 | 0.4 | 2.1 | 5.1 |
BG 80BL03 | 48 | 400 | 3000 | 1.27 | 10 | 4000 | 2.5 | 30 | 30 |
We can also customize products according to customer requirements. |
Planetary Gear Motor Technical Data-BG | ||||||||
Ratio | 3 | 6 | 10 | 24 | 36 | 64 | 96 | 216 |
NO-load speed | 1333 | 666 | 250 | 166 | 111 | 62.5 | 41 | 18 |
Rated speed(rpm) | 1000 | 500 | 187 | 125 | 83 | 46 | 31 | 13 |
Rated torque(N.m) | 2.7 | 5.4 | 8.5 | 20.4 | 30.6 | 48 | 70 | 70 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
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Operating Speed: | Low Speed |
Excitation Mode: | DC |
Function: | Driving |
Casing Protection: | Closed Type |
Number of Poles: | Can Be Choosen |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX
2023-04-14
China 48mm DC Gear Motor Electric Spur Planetary Geared Motor Vending Coffee Maker Sample Customization motor engine
Product Description
I. CH MOTOR- 48mm DC Gear Motor Electric Spur Planetary Geared Motor Vending Coffee Maker
Parameter:
-Voltage: 12.-24V
-Velocity: 2RPM
-Torque: thirty-60Kg. Cm
-Present: ninety-150mA
-Output: 600mW
Drawing:
Equipment Ratio:
Specification:
About Us:
I.CH was established in 2006, found in HangZhou. We specialized in studying, developing, and servicing electric motors, gearbox, and large precision gears with the small module. Soon after years of development, we have an impartial item design and style and R&D group, support crew, and a specialist quality manage team. To realize our services notion much better, supply higher-high quality products and exceptional service, we have been fully commited to the core potential and coaching. We have a holding manufacturing unit in HangZhou, which creates high precision tiny mold gears, gear shaft, gearbox, and planetary gearbox assembling.
Our Merchandise:
DC Equipment DC Planetary Equipment Motor
Planetary Gearbox Gear Gear
Our Certificate:
As we all know, the success of the company is dependent on the quality of the motor. So, to get the acknowledgment in the industry, we get ROHS, CE, ISO900 certificates.
Work-circulation:
Service:
ODM & OEM
Gearbox style and growth
Motor specs such as voltage, speed, torque, the shaft, packing can be custom-made.
Package&Ship:
Carton, pallet, or what you want
The supply time is about 30-forty five times.
Customer’s Visiting:
FAQ:
one. Can you customized gearbox?
Sure. The specs can be designed in accordance to the customer’s requirements.
2. DO you give the sample?
Sure.
three. Do you offer complex support?
Indeed.we have an unbiased merchandise design and style and R&D group, service group and skilled quality handle crew.
4. Do you have a manufacturing unit?
Indeed, we are a expert producer.
five. Can I come to your firm to visit?
Yes
Related Items:
/ Piece | |
1 Piece (Min. Order) |
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Operating Speed: | Low Speed |
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Size: | 48mm |
Voltage: | 12-24V |
Speed: | 2rpm |
Torque: | 30-60kg.Cm |
Current: | 90-150mA |
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Customization: |
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/ Piece | |
1 Piece (Min. Order) |
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Operating Speed: | Low Speed |
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Size: | 48mm |
Voltage: | 12-24V |
Speed: | 2rpm |
Torque: | 30-60kg.Cm |
Current: | 90-150mA |
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Customization: |
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Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-03-31
China 86mm Geared Brushless DC Motor 12V 24V 36V 48V Small Electric Planetary Gear Motor 12 24 36 48 Volt Power 110W manufacturer
Merchandise Description
GenHangZhou Specification:
Item | Specification |
Winding variety | Star |
Hall result angle | one hundred twenty degree electrical angle |
Shaft run out | .571mm |
Radial engage in | .02mm@450g |
Conclude engage in | .08mm@450g |
Max.radial pressure | 220N @20mm type the flange |
Max.axial power | 60N |
Insulation class | Class B |
Dielectric energy | 500VDC for 1 minute |
Insulation resistance | 100MΩ Min.,500VDC |
Electrical Specification:
Model | ||||||
Specification | Unit | JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 |
Amount Of Period | Phase | 3 | ||||
Quantity Of Pole | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | .35 | .seven | one.05 | one.four | two.one |
Rated Recent | Amps | 3 | six.3 | nine | eleven.5 | 18 |
Rated Electricity | W | one hundred ten | 220 | 330 | 440 | 660 |
Peak Torque | N.m | one.05 | two.one | 3.fifteen | 4.two | 6.3 |
Peak Recent | Amps | 9 | 19 | 27 | 35 | fifty four |
Back E.M.F | V/Krpm | thirteen.7 | 13 | 13.five | thirteen.seven | thirteen.5 |
Torque Consistent | N.m/A | .thirteen | .12 | .thirteen | .13 | .thirteen |
Rotor Inertia | g.cmm | 400 | 800 | 1200 | 1600 | 2400 |
Human body Size | mm | seventy one | 84.five | 98 | 111.five | 138.five |
Weight | Kg | 1.5 | 1.nine | two.three | two.seven | 4 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Diploma of Defense | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Working Temperature | -15~+50ºC | |||||
Doing work Humidity | 85% RH or below(No condensation) | |||||
Doing work Atmosphere | Outdoor (no direct sunlight), no corrosive fuel, no flammable fuel, no oil mist, no dust |
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Altitude | 1000m or below |
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | High Speed |
Function: | Driving |
Number of Poles: | 8 |
Certification: | ISO9001, CE, RoHS, ISO |
Brand: | Jkongmotor |
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Samples: |
US$ 36/Piece
1 Piece(Min.Order) |
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Customization: |
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Item | Specification |
Winding type | Star |
Hall effect angle | 120 degree electrical angle |
Shaft run out | 0.025mm |
Radial play | 0.02mm@450g |
End play | 0.08mm@450g |
Max.radial force | 220N @20mm form the flange |
Max.axial force | 60N |
Insulation class | Class B |
Dielectric strength | 500VDC for one minute |
Insulation resistance | 100MΩ Min.,500VDC |
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Model | ||||||
Specification | Unit | JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 |
Number Of Phase | Phase | 3 | ||||
Number Of Pole | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
Rated Power | W | 110 | 220 | 330 | 440 | 660 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
Rotor Inertia | g.cmm | 400 | 800 | 1200 | 1600 | 2400 |
Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below(No condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust |
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Altitude | 1000m or below |
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | High Speed |
Function: | Driving |
Number of Poles: | 8 |
Certification: | ISO9001, CE, RoHS, ISO |
Brand: | Jkongmotor |
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Samples: |
US$ 36/Piece
1 Piece(Min.Order) |
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Customization: |
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Item | Specification |
Winding type | Star |
Hall effect angle | 120 degree electrical angle |
Shaft run out | 0.025mm |
Radial play | 0.02mm@450g |
End play | 0.08mm@450g |
Max.radial force | 220N @20mm form the flange |
Max.axial force | 60N |
Insulation class | Class B |
Dielectric strength | 500VDC for one minute |
Insulation resistance | 100MΩ Min.,500VDC |
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Model | ||||||
Specification | Unit | JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 |
Number Of Phase | Phase | 3 | ||||
Number Of Pole | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
Rated Power | W | 110 | 220 | 330 | 440 | 660 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
Rotor Inertia | g.cmm | 400 | 800 | 1200 | 1600 | 2400 |
Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below(No condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust |
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Altitude | 1000m or below |
The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by CX 2023-03-29
China DMKE 63mm 12v 24V 6w 10w electric dc brush brushed gear geared motor wholesaler
Guarantee: 1 year
Product Amount: D2D25-24GN-30S/2GN10K
Utilization: BOAT, Vehicle, Electrical Bicycle, Fan, Property Appliance, Beauty instrument, Sensible Property, Automation machine
Variety: Brush Motor
Torque: .75N.M
Development: Everlasting Magnet
Commutation: Brush
Shield Feature: Completely Enclosed
Pace(RPM): 300RPM
Continuous Existing(A): 1.74A
Efficiency: IE 2
Rated Velocity: 15-1000r/min based on distinct gear ratio
rated existing: 1.seventy four primarily based on 25w 24v
Gearbox ratio: 1:3 to 1:two hundred
Rated Energy: 6W-25w
Gearbox dimension: 60*60mm
Motor web fat: 2KG
Solution Name: dc brush gear motor
Enter Voltage: 12v or 24v
Equipment Variety: All-metallic Equipment
Certification: ce,VDE,RoHS
Packaging Details: In accordance to the dimensions of the motor for protected packing.1pcs DMKE 63mm 12v 24V 6w 10w electrical dc brush brushed equipment geared motor packed within of 1 carton
Port: HangZhou
Simply click the every single picture for more detail info. For Of Product Specifications, Remember to Seek the advice of Buyer Support To Acquire The Solution Catalog. Goods Description Kindly remind: As diverse consumers may require different motor parameter for fitting your gear. If under motor are unable to match your want, make sure you kindly deliver inquiry to us with data for rated energy or torque,rated velocity, and rated voltage for our new size drawing creating for you. Thanks a whole lot!Dimensions (Device: mm )Mounting screws are incorporated with gearhead Diagram Click the every single photo for far more element data. Customizable add-ons:motor size, shaft, voltage,electrical power,rated pace and so on.Characteristic: A. Substantial energy selection from 5W to 20KW B. Prosperous inventory and quickly delivery time in ten working days C. Effortless for pace & path adjustmentD. 16mm to 220mm dimensions selection with reduced noisy E. Strong security for driver/controllerF. Life span previously mentioned continuous ten thousand hoursG. IP65 defense rank is accessible for us H. Over 90% enery effectiveness motor is offered I. 3D file is accessible if customers neededJ. Everlasting magnet brushless dc motor K.Large-performance and stable matching driver and controllerNotice for Use: 1).Make sure you will not use motor out of the assortment of nameplate of equipment box and motor and the specification of productcatalogue, 380V Three Section Electrical Rotary Admirer Motor1100W Ac Asynchronous Motors For Rotary Enthusiast keeping away from getting an electrical shock, hurting or damaging the unit. 2).Remember to do not set your fingers and issues intothe opening part of gear or motor ,in buy to avert acquiring and electric shock,hurting,catching a fire of detrimental gadget and so forth.3).Make sure you do not use the Injured equipment head of motor, in prder to orevent hurting,catching a fire and so forth. 4).Make sure you do not place off thenameolate. 5) If the products are reformed by the buyers individually, it no for a longer time belongs to the assure scope, and ourcompany doesn’t undertake any responsibility. 6) When you transfer it, if it lose off or tilt to 1 aspect, it is very harmful,make sure you pay out a lot more interest. 7) Make sure you should not place the flammable issue close to the gear head and motor, in buy to avoid catching afire. Product Software Firm Profile DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. Soon after 12 years’ creativity and improvement, we became 1 of the leading large-tech businesses in China in dc motor industry. We focus in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, Customized Stainless Metal Zinc Plated Metal with Clamp Bolt One Break up Shaft Collar dc servocontrollers and so on. And we generate brushless dc motor and controller with wide electricity variety from 5 watt to 20 kilowatt also dc servo motor electricity range from fifty watt to 10 kilowatt. They are broadly utilized in computerized guided car , robots, liftingequipment,cleaning equipment, medical gear, packing machinery, and several other industrial automatic equipments. With a plant location of 4000 sq. meters, we have built our possess offer chain with higher top quality management common and handed ISO9001 certificate of quality program.With far more than 10 engineers for brushless dc motor and controllers’ analysis and development, we personal sturdy unbiased layout and improvement capacity. Personalized-created motors and controllers are extensively recognized by us. At the identical time, we have engineers who can converse fluent English. That makes we can provide intime soon after-revenue support and assistance smoothly for our clients.Our motors are exported throughout the world, and over eighty% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea and so forth. We are looking forward to creating long-expression organization connection collectively with you for mutual business good results. Screening instrument Our Consumers Our Advantages Q1: What type motors you can provide?A1: For now, we largely offer long lasting magnet brushless dc motor, dc gear motor, micro dc motor, planetary equipment motor, dc servomotor, Bicycle Tricycle Brush Motor Reduction Motor MY1016Z3 24V350W Huge Torque Motor Reduced Value brush dc motors, with diameter range from 16 to 220mm,and energy variety from 5W to 20KW.Q2: Is there a MOQ for your motors?A2: No. we can take 1 pcs for sample making for your testing,and the price tag for sample generating will have 10% to thirty% differencethan bulk value based mostly on various type.Q3: Could you send out me a cost list?A3: For all of our motors, they are personalized based mostly on different requirements like energy, voltage, gear ratio, rated torque andshaft diameter etc. The value also may differ according to diverse purchase qty. So it’s challenging for us to give a cost checklist. Ifyou can share your detailed specification and buy qty, we’ll see what supply we can supply.This fall: Are you motors reversible?A4: Of course, virtually all dc and ac motor are reversible. We have technological people who can train how to get the perform by differentwire connection.Q5: Is it achievable for you to create new motors if we supply the tooling price?A5: Of course. Remember to kindly share the in depth requirements like functionality, dimensions, annual amount, focus on price tag and so forth. Then we’ll makeour evaluation to see if we can arrange or not.Q6:How about your shipping time?A6: For micro brush dc equipment motor, the sample shipping and delivery time is 2-5 times, bulk supply time is about fifteen-20 days, depends on theorder qty. For brushless dc motor, the sample deliver time is about ten-15 times bulk time is fifteen-twenty times.You should consider the salesconfirmation for closing reference.Q7:What’s your warranty conditions?A6: A single yr Get in touch with Us
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2023-02-18